Rig Up
The Rig Up phase is the beginning step in cementing or pumping operations. It involves positioning, assembling, and securing all equipment needed to carry out the job safely and efficiently. This includes setting up the high-pressure pump units, connecting lines and hoses, preparing the cement mixer, and ensuring all control systems and safety devices are in place.
Rigging up must be done carefully to prevent leaks, equipment damage, or personal injury. The work area should be clearly marked, organized, and inspected before operations begin. Only trained personnel must be involved in rig-up activities to ensure all connections and safety checks are done properly.
Potential Hazards
- being struck by moving vehicles
- being exposed to potential ignition and respiratory hazards
- overexerting, or getting sprains and strains
- being exposed to pinch points (for example, hammer union wings and hammers, pump iron and racks)
- being hit by flying particles
- slips, trips, and falls
- being struck by falling equipment
Possible Solutions
- Preplan equipment locations and use a spotter(s) to position equipment out of fall lane of the derrick and upwind of vapor and gas sources.
- Use mechanical lifting aids, proper lifting techniques, and team lifting where appropriate.
- Use proper hand and body positioning.
- Wear proper PPE including fall protection and respiratory protection where appropriate.
- Conduct a pre-job inspection to identify, then eliminate or correct hazardous work surfaces.
- Require all non-essential personnel to stand clear.
- Secure all elevated lines.
Knowledge Check Choose the best answer for the question.
5-7. What should the contractor do to identify, then eliminate or correct hazardous work surfaces prior to cementing operations?
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