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813 Construction Worksite Safety
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Ergonomic Hazards

Ergonomic hazards are one of the most widespread and underreported risks in the construction industry.

Construction Site Ergonomics

Unlike acute injuries that occur suddenly, ergonomic hazards tend to cause gradual wear and tear on the body, leading to chronic musculoskeletal disorders (MSDs). These injuries affect muscles, nerves, tendons, ligaments, joints, and spinal discs—often developing over weeks, months, or even years of repetitive strain or poor posture.

Construction workers are especially vulnerable due to the physically demanding nature of their tasks, often performed under challenging environmental conditions. Many common construction activities require repetitive motion>, forceful exertion, awkward body positions, or prolonged physical effort, all of which can contribute to long-term health problems if not addressed properly.

Common Ergonomic Hazards and Risk Factors include:

  • Repetitive Motions: Tasks like using a hammer drill or screwing in drywall require repeating the same movements over extended periods. This can cause tendonitis, carpal tunnel syndrome, or shoulder injuries.
  • Awkward Postures: Activities such as kneeling while tiling floors, overhead installation of fixtures, or bending over for wiring work can place significant stress on the lower back, knees, and shoulders.
  • Manual Material Handling: Lifting heavy drywall sheets or carrying concrete blocks without assistive tools increases the risk of back strains and herniated discs.
  • Hand-Arm Vibration: Regular use of vibrating tools like jackhammers, grinders, and compactors can cause Hand-Arm Vibration Syndrome (HAVS), reduced grip strength, and nerve damage.
  • Forceful Exertions: Applying significant physical effort—such as tightening bolts with hand tools or prying materials apart—can lead to sprains and cumulative trauma.

Exposure Control Methods

Engineering Controls: These involve redesigning tools, equipment, or workspaces to reduce physical strain on the body. Examples include:

  • Use mechanical lifting aids such as drywall lifts, hoists, and powered carts to minimize manual material handling.
  • Provide ergonomically designed tools with anti-vibration features and improved grip.
  • Install adjustable workstations or platforms to reduce bending, stretching, and kneeling.

Work Practice Controls: These are changes in how tasks are performed to reduce ergonomic stress.

  • Rotate workers through different tasks to avoid repetitive strain from prolonged activity.
  • Use team lifting techniques or split large loads into smaller units when mechanical aids aren't available.
  • Schedule rest breaks to allow muscle recovery during repetitive or strenuous work.
  • Encourage proper body mechanics, such as lifting with the legs instead of the back and keeping loads close to the body.

Personal Protective Equipment (PPE): PPE is used in conjunction with the other controls and provides physical support to reduce strain or exposure to ergonomic risks.

  • Provide knee pads for workers who must kneel frequently.
  • Offer anti-vibration gloves for those using vibrating tools.
  • Implement training programs that educate workers on recognizing early symptoms of MSDs and reporting them promptly.

Knowledge Check Choose the best answer for the question.

9-13. Which control measure best demonstrates how to apply engineering controls to reduce ergonomic hazards?