We're sorry, but OSHAcademy doesn't work properly without JavaScript enabled. Please turn on JavaScript or install a browser that supports Javascript.

726 Introduction to Machine Guarding
Skip to main content

Two-Hand Control Devices

The two-hand control requires constant, concurrent pressure by the operator to activate the machine as shown in the image.

Two-Hand Control Device

The control device requires a part-revolution clutch, brake, and a brake monitor if used on a power press.

With this type of device, the operator's hands must be at a safe location (on control buttons) and at a safe distance from the danger area while the machine completes its closing cycle.

Two-Hand Controls

Key Features of Two-Hand Control Devices

The key features of a two-hand control device include the following:

  • Ensures operator safety: Both hands must press the controls simultaneously, preventing accidental activation when one hand is in the danger zone.
  • Requires constant pressure: The machine only operates while both buttons are held down, stopping immediately if either hand releases the controls.
  • Used with safety mechanisms: Requires part-revolution clutch, brake, and brake monitor for power presses to control machine movement precisely.
  • Hands remain away from danger area: Keeps operator’s hands on controls and out of harm’s way during machine operation.

Examples

  • Power presses in metal stamping plants where both hands must activate the press.
  • Press brakes used in sheet metal bending operations requiring two-hand activation.
  • Hydraulic shear machines with two-hand controls to ensure operator’s hands are clear.
  • Injection molding machines that use two-hand devices to prevent accidental start-up.
  • Punch presses that require simultaneous button presses to operate the punch cycle.
Safeguarding Action Advantages Limitations

Concurrent use of both hands is required, preventing the operator from entering the danger area

Operator's hands are at a pre-determined location

Operator's hands are free to pick up a new part after first half of the cycle is completed

Requires a partial cycle machine with a brake

Some two-hand controls can be rendered unsafe by holding with arm or blocking, thereby permitting one-hand operation

Protects only the operator

Knowledge Check Choose the best answer for the question.

3-7. Which safeguard device requires constant, concurrent pressure by the operator to activate the machine?