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726 Introduction to Machine Guarding
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Energy Control Program (Lockout/Tagout)

The Energy Control Program (ECP) provides specific requirements and guidelines for performing lockout/tagout. Below are the general guidelines for the ECP.

Lockout Tagout Inspections

To maintain a safe working environment, the employer should:

  • Develop procedures: Create detailed lockout/tagout procedures for all machines and equipment in the workplace to ensure consistent and safe practices. For example, develop specific lockout/tagout protocols for heavy machinery like hydraulic presses or conveyor systems, outlining step-by-step instructions for isolating energy sources, such as electrical, pneumatic, or hydraulic systems, before maintenance.
  • Train employees: Provide thorough training to employees on their roles and responsibilities under the ECP to ensure compliance and enhance workplace safety. For instance, conduct hands-on training sessions where workers practice applying and removing lockout/tagout devices on equipment like circuit breakers or valves, and include scenario-based exercises to simulate emergency situations.
  • Periodically inspect performance: Conduct regular inspections to evaluate the effectiveness of the ECP and make necessary adjustments to maintain its efficacy and address any deficiencies. For example, schedule quarterly audits to observe employees performing lockout/tagout procedures on equipment like industrial mixers, review compliance with written protocols, and update procedures based on new equipment installations or identified safety gaps.

Knowledge Check Choose the best answer for the question.

6-7. What is one key component of a complete Energy Control Program (ECP)?