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745 Welding, Cutting, and Brazing Safety
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Induction Welding Hazards

Although induction welding is considered a safer alternative to traditional welding methods, it still presents several hazards that operators must be aware of.

Induction Heating Solutions
  • Electromagnetic Fields (EMF) Exposure: Prolonged exposure to high-frequency electromagnetic fields may lead to neurological disorders, fatigue, and potential long-term health risks, including an increased risk of certain cancers.
  • Burn and Fire Risks: The intense heat generated during welding can ignite nearby flammable materials, potentially causing severe burns, structural fires, or explosions in hazardous environments.
  • Electrical Hazards: High-voltage equipment, if not properly insulated or grounded, can result in electric shock, which may lead to severe injury or even fatal electrocution.
  • Cancer Risk: Inhalation of welding fumes containing hexavalent chromium VI, nickel compounds, and cadmium has been linked to lung cancer, kidney disease, and other serious health conditions.
  • Toxic Fumes: When certain materials are heated, they may release hazardous fumes containing lead, zinc, chromium, nickel, or cadmium, which can cause respiratory issues, metal fume fever, and long-term organ damage.
  • Component Damage: Excessive heat exposure can degrade material properties, leading to weakened welds, structural failures, and reduced durability of welded components.

Knowledge Check Choose the best answer for the question.

2-4. What negative health effect may occur from prolonged exposure to induction welding fumes?