We're sorry, but OSHAcademy doesn't work properly without JavaScript enabled. Please turn on JavaScript or install a browser that supports Javascript.

725 Forklift Safety Program Management
Skip to main content

Battery Maintenance

Under normal operating conditions, forklift batteries can be expected to remain in service for 2,000 work shifts or charge/discharge cycles.

forklift with low battery
Battery failure could lead to mechanical breakdowns and possible accidents .

Implementing a proper battery maintenance program can increase the life of the batteries and help protect employees.

Battery failure could lead to mechanical breakdowns and possible accidents involving forklift operators and/or other personnel.

Industrial Battery Maintenance

When working with batteries, be sure to do the following:

  • Do not continue using a battery merely because it continues to deliver power.
  • Do not exceed the service hours in the manufacturer's recommendations.
  • Do not over charge or under charge batteries.
  • Avoid discharging batteries beyond the manufacturer's discharge level. This can result in permanent battery damage and shorten battery life considerably.
  • Warning signs of a low battery include slow starting, dim headlights, and the ammeter indicating discharge at high RPM.
  • Recycle or properly dispose of batteries. Spent batteries are a hazardous waste unless they are properly reclaimed at a lead smelter or battery recycler.

Knowledge Check Choose the best answer for the question.

7-5. Which of the following is NOT a warning sign of a low forklift battery?