We're sorry, but OSHAcademy doesn't work properly without JavaScript enabled. Please turn on JavaScript or install a browser that supports Javascript.

725 Forklift Safety Program Management
Skip to main content

Maintenance Area Safety

To prevent injury or illness when doing maintenance on a forklift:

Make sure there is adequate ventilation to prevent accumulation of exhaust or gas fumes.
  • Do not do repairs in an area with a potentially flammable or combustible atmosphere.
  • Make sure there is adequate ventilation to prevent accumulation of exhaust or gas fumes.
  • Do not use a flammable solvent to clean a forklift. Use a non-combustible (flash point above 100 degrees Fahrenheit) solvent.
  • Never get under a forklift supported only by a jack or under any part supported only by hydraulic pressure. Install jack stands or a secure block support.
  • To prevent the forklift from accidentally being started, remove and keep control of the key or disconnect the battery while making repairs. If the electrical system will be serviced, you must disconnect the battery before starting repairs.
  • Battery changing stations for forklifts should reflect both proper safety precautions and good housekeeping techniques. A clean, uncluttered work area reduces the possibility of accidents to workers and equipment.
  • Install "No smoking" signs and eye wash stations to prevent serious injuries.

Modifying Forklifts

When you replace parts, make sure they are equivalent to the original manufactured part.

When you replace parts, make sure they are equivalent to the original manufactured part.

Do not alter or eliminate any forklift parts or add any accessories such as additional counterweights or lifting attachments unless approved by the manufacturer in writing. Make any necessary changes to the load capacity plate and operating instructions.

Cleaning Forklifts

Operators are responsible for keeping their forklifts clean. At the end or the start of every shift, clean all surfaces of the forklift with a suitable cloth to remove all dust, dirt and grease. It's best to use a wax-treated flannel dusting cloth such as those commonly used to clean dust and dirt off cars.

Knowledge Check Choose the best answer for the question.

6-2. Do not modify forklifts unless _____.